From car seats to handbags, jackets, shoes, and others, leather is a widely used product in the market. Its design and flexibility make it easy to cut and shape into another. Technology has further made it possible to use leather for automobile seats, book bindings, fashion, and furniture.
The increasing application count highlights that the leather industry should replace the cutting process like stone knives and bone needles with laser cutting. Laser cutting is a popular technology and can enhance leather’s functionalities while maintaining quality.
Keep reading to learn more!
Laser Cutting
Laser cutting is a process of cutting metallic and non-metallic materials with a laser. You can use it for industrial or artistic purposes.
How does it work? The cutter discharges a high laser beam, which then distorts the material and makes a cut.
Role of Laser Cutting in Leather Industry
For making a leather product such as car leather, furniture, or shoes, you first need to cut the leather. Leather skin, being a non-uniform contour, makes it challenging to cut. Up to that, it requires a high level of knowledge, good observation skills, and high-quality tools like a laser cutter.
Laser cutters provide high-quality cut in less time with the help of laser beams and computer technology. Generally, the CO2 laser beam focuses on the small spot. This focus then attains a high power density that converts photons into heat. The generated heat makes a hole in the material. Despite being at a high temperature, the laser cutter doesn’t deform the material. It is possible because of the cut seam that the hole produces.
Processes Involved in Leather Industry
As leather needs to be cut in different shapes and sizes, laser cutting involves two different processes to accomplish the goals. The two approaches are nesting and cutting sequences.
Nesting
Nesting means positioning parts in such a way that they throw minimal waste on cutting. However, it is not a suitable choice because it doesn’t guarantee the complete utilization of material. This uncertainty makes it challenging for large businesses to follow this process. Besides, a large-scale production might have to spend more than earn. The process involves a lot of challenges. However, to overcome it, the use of nesting software has increased.
Cutting Sequence
Cutting sequence is a process that utilizes the shortest path to accomplish the cutting procedure.
Along with processes, manufacturers like Trumpf spare parts and Bystronic laser parts also enhance the machine’s ability to engrave leather.
Leathers Suitable for Laser Cutting
The four most suitable types are:
- Natural Leather: unfinished leather used for dyed leathers.
- Suede Leather: napped finish leather used for jackets, shoes, shirts, purses, furniture, etc.
- Synthetic Leather: artificial leather used for upholstering, shoes, and others.
- Alcantara Leather: a synthetic material used in automotive.
Advantages and Disadvantages of Using Laser Cutting for Leather Industry
Advantages
- You can have clean and sealed edge cuts.
- Have high production speed to finish more work in less time.
- Produce high-quality products and intricate designs.
- Save cost as power used is less.
- Work with a piece of contactless equipment that doesn’t require manpower.
First, you need to choose a machine that has quality parts and features to leverage these benefits. Manufacturers like Trumpf spare parts and Bystronic laser parts provide high-quality products. Make sure to check them out.
Disadvantages
- You need experienced hands to operate the machine.
- The natural quality of leather changes
- While material burns down, flames occur. (Though you can solve it by keeping the machine in a ventilated area.)
Conclusion
It would be beneficial to have a laser cutting tool in your leather business. Its extensive list of features and benefits makes it an attractive tool. Yet, to purchase it and its consumables, always prefer quality manufacturers like Trumpf spare parts and Bystronic laser parts.
